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Customization Process

Customer Information Provision

 

Drawings/Samples: Verify drawing details and design, confirm the rationality of drawings based on the product details provided by the customer, and conduct in-depth discussions with the customer on relevant specifics.

Application Scenarios: Determine material requirements based on the application scenarios provided by the customer.

 

Technical & Process Review

 

The technical team conducts a feasibility analysis to confirm the raw material specifications and production process flow for the product.

Technical R&D Preparation

Mold Development: Determine the mold dimensions and type.

 

Framework Dimensions: Confirm the key dimensions of the framework.

 

Rubber Material: Confirm the rubber material and conduct internal tests, including verification of rubber hardness, vulcanization characteristics, tensile strength, wear resistance, resilience and other properties.

Prototype Production & Dimensional Inspection

Trial-produce prototypes in accordance with the standards confirmed in the technical & process review, and record the production process and operating procedures.

Conduct a full-dimensional inspection of the prototypes upon completion.

If the dimensions are qualified, conduct an oil seal fatigue test, track the entire process, and generate a test report.

After confirming that both dimensions and test verification are up to standard, generate a mold trial report for filing. The production workshop will arrange pilot production based on the data in the mold trial report.

Small-Scale Pilot Production

Formulate process flow cards and process standards based on the data in the mold trial report, and ensure production staff are fully aware of operational precautions.

Conduct small-scale pilot production, implement 100% full inspection of product appearance and dimensions. Prepare for mass production only after confirming all products are qualified.

Mass Productionn & In-Process Inspection

During mass production, the first finished sample shall undergo 100% dimensional inspection.

In the production process, quality inspectors conduct daily patrol checks and random sampling inspection.

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